861: 1 in 5 Solar Panels Are Failing — Here’s Why

1 in 5 solar panels are failing—and it’s not because of hail.

A quiet reliability crisis is cracking open across the industry, and it starts with glass.

In this eye-opening conversation, Nico Johnson sits down with Tristan Erion-Lorico (Kiwa PVEL) and Dr. Teresa Barnes (NREL) to uncover why glass breakage has become the #1 cause of solar module failure. Backed by PVEL’s latest reliability data, they expose how design shortcuts, material stress, and quality-control lapses are pushing failure rates to an alarming 20%.

You’ll learn:

🔹 Why “tempered” glass isn’t always truly tempered

🔹 How glass is allergic to metal, actually

🔹 Why thinner, lighter glass can mean bigger, costlier failures

🔹 What manufacturers, EPCs, and buyers must do now to prevent losses

If you build, buy, or bank on solar panels, this episode could save your next project from shattering—literally.

Are there other technologies you’ve scouted on the frontlines of the Clean Energy Revolution that you think we should be covering here on SunCast?

Hit us up - [email protected] with your feedback & recommendations.

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